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Smart condition monitoring systems for less downtime and better OEE

Condition Monitoring - Knowledge Base

Condition Monitoring - Knowledge Base

Product news, FAQs, 3D-files and many more information about i.Sense - the smart condition monitoring solutions from igus
Industry 4.0 - smart linear technology

Industry 4.0 - smart linear technology

i.Cee & drylin W: All about preventive maintenance of linear guides here:
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Number of products: 5

New

i.Sense EC.W - Low cost service life sensor for maximum system availability
i.Sense EC.W - Low cost service life sensor for maximum system availability
▲ Tech up
  • Cable-linked condition monitoring with service life percentage display
  • Direct PLC connection via potential-free contacts
  • Suitable for harsh, dark, or dirty environments

▼ Cost down
  • 80% cost reduction due to direct connection
  • Maintenance cost reduction 
  • Avoid unplanned downtime
824.14 AUD/Pc.
1 in 24-48 hours from stock Germany
8 in 72 hours from stock Germany
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New

i.Sense EC.P - smart condition monitoring system for push/pull forces
i.Sense EC.P - smart condition monitoring system for push/pull forces
► Simple machine data acquisition
► Detects blockages or misalignments 
► Prevents costly machine failures and downtime
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.P sensor unit (DMS force sensor)
  • Connecting cables
  • i.Sense evaluation module 
  • SMS module
7,503.41 AUD/Pc.
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New

i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
i.Sense EC.B - smart condition monitoring system for breakage detection on e-chains | For travels up to 35m
► Simple machine data acquisition
► Detects chain breaks and other movement errors immediately 
► Prevents expensive repair costs
► Direct connection to machine control

This smart plastics product for condition monitoring consists of the following components:
  • EC.B Sensor box incl. elasticity free polymer rope
  • Assembly elements and connecting cables
  • i.Sense evaluation module 
  • Potential-free connection to PLC
8,884.22 AUD/Pc.
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i.Sense CF.P - Smart system for monitoring the tensile force of the cable
i.Sense CF.P - Smart system for monitoring the tensile force of the cable
  • The CF.P sensor measures the tensile forces on the cables
  • Permanently increased tensile forces can lead to cable damage and in the worst case, cable fire
  • The CF.P sensor identifies maintenance that has been carried out incorrectly on the cables
  • Data is stored on an SD card and can be read out for analysis
Upon request
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i.Sense CF.Q - Smart system for monitoring the cable quality
i.Sense CF.Q - Smart system for monitoring the cable quality
  • Avoid unplanned system downtime due to cable failures when using chainflex® cables outside the chainflex® guarantee conditions!
  • Detect mechanical stress of chainflex® cables under extreme operating conditions at an early stage.
  • Plan maintenance work cost-effectively in advance
Upon request
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The terms "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "RCYL", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "tribotape", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" and "yes" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries. This is a non-exhaustive list of trademarks (e.g. pending trademark applications or registered trademarks) of igus GmbH or affiliated companies of igus in Germany, the European Union, the USA and/or other countries or jurisdictions.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH